How to Plane a Door

Mark areas that need to be planed. Once you have identified where to plane, it's important to make marks there so you can find them once the door is in your work area. Use a pencil to shade the area that you want to plane down.^[3]

• Covering the entire area that you want to plane with marks will allow you to keep track of what you have and have not planed while you are doing it.
• Mark spots with a pencil on both the front and back of the door to help you maintain the door's symmetry as you plane.

Remove the door from the frame. You can take the door off by removing the pin in the hinge, if your door has a removable one, or by unscrewing the hinge from the door. To take out the pin, use a pair of pliers and pull the pin straight up on the bottom hinge and then the upper hinge. If you choose to unscrew the hinges, take the hinges off of the door face, keeping the hinges attached to the door frame.^[4]

• Whichever way you do it, get a helper to hold the door while you undo it. They can help hold the door steady to avoid binding the pin, damaging the hinges, or stripping the screw holes in the door.
• Tape the screws to the hinges to avoid misplacing them.
• Place the pins in the half of the hinge that is still on the door jamb so you don't misplace them.

Lay the door on a stable surface and secure it. You need a strong surface to work on so that you can exert force on the door as you plane. You can put the door on sawhorses or a worktable. Once it is stable, secure it with clamps or straps so that it doesn't move when you plane.^[5]

• When positioning your door, take the area you are going to plane into consideration. Put the area that will be planed in a spot that will be easy for you to access.

Protect the surface around the area you are planing with painter's tape. Apply painter's tape to both sides of the door around the whole area you are going to plane. Masking this area will protect the paint or finish from getting dinged by your plane and it will lessen the risk of chipping as you remove layers of wood.

• Use painter's tape because it comes off easily and will not remove the finish on the door the way that other types of tape can.

Pick a type of plane. A plane is a tool that requires muscle power to run a small blade over wood too smooth it out. All planes have a smooth bottom surface that runs along the wood. At one end of the surface is a thin open slot where the blade is inserted. On the top of the tool are the handles, which are used to push the plane across the wood. There are several types of planes that will work well for planing a door. The most common is called a bench plane. It is held with both hands and is great for smoothing out areas on the edges of doors. There is also a small form of plane that is called a block plane, which is held with one hand and works well for removing small areas on a door.^[6]

• There are also a wide variety of specialty planes that will work for planing a door.
• In general, if you have a plane already, it will likely work well enough to plane small areas on a door.

Check that the plane is adjusted to the correct angle. You want to take off very thin layers of wood as you plane so that the material is removed gradually and evenly. To ensure this, the blade of the plane should be adjusted to just barely peek out from the bottom of the plane. This is done by adjusting the wheel below the handle of the plane.

• To check that your plane is removing the right amount of wood, run it down a scrap piece of wood. If the plane easily removes the wood as you push, it should work well on your door.^[7]

Use smooth, light strokes as you run the plane across the wood. Hold the plane with both hands, or with a single hand if you are using a small block plane. Plane the edges of the door by working your way from the outside edge toward the center. Don't press hard and focus on removing only small amounts at a time.

• Focus on keeping the bottom surface of the plane flat on the wood as you move the plane. Rocking it or having it raised up on one side will give you uneven cuts.

Run the plane in the direction of the wood grain. Plane the hinge or lock sides of the door in the same direction as the wood grain, applying light pressure to remove very small amounts of wood at a time. Running the plane in this direction will create smooth cuts instead of chunky, bumpy cuts.^[8]

• On many doors the grain runs from top to bottom, instead of side to side. This means that the plane should be run in this direction as well.

Check the fit of your door several times. To avoid taking off too much wood, check the fit frequently by putting the door back in the jamb. Open and close the door to see if the door is still sticking. If its still sticking, take the door off and continue planing. If it isn't, you will still need to take the door off to refinish the surface you planed.

• In most cases, the difference between planing off enough wood and too much is small.

Sand the exposed wood to smooth it out. Once the door has been planed down enough, you should focus on making the surface look smooth again. Run a rough sandpaper across it to remove any large grooves that were created by the planer. Then run a fine sandpaper over it to create a smooth surface.^[9]

• When sanding, try to take as little wood off the door as possible. You have made your adjustments to it with the plane and the sanding is just to make the door surface look smooth finished.

Use paint or stain to recoat the area you planed.Apply primer and paint to the exposed surface if the entire door is painted. If the door was stained, use stain on the planed area and try to blend it into the existing stain.^[10]

• If you have the paint used for the door originally, use that for your planed area. If you don't have it, try to match it the best you can or use a whole new color to paint the entire door.
• Once the stain is dry, be sure to apply wood sealer to the planed area to protect the stain and to give it a nice finish.